Production options
With a comprehensive portfolio of in-house machinery, always right up to date, we are able to offer our customers a virtually unlimited range of production options. Precision at the highest level - for your components and modules.
Turning
- 11-axis and 13-axis CNC long-turning centres up to Ø 32 x 450 (TRAUB TNL 12/7, TNL 26, TNL26K, TNL32-7)
- 4-axis and 8-axis CNC long-turning centres up to Ø 16 x 350 (CITIZEN, TORNOS)
- 4-axis and 8-axis CNC short turning centres up to Ø 65 (TRAUB TNS 30/42, TNC 65, TNX 65)
- CNC chuck turning machines up to Ø 200 x 500 (WEISSER, BENZINGER, MONFORTS, in some cases with driven tools)
- CNC cycle turning machines (SCHAUBLIN)
- CNC high-precision turning machines (BENZINGER some with handling robots, MONFORTS) for machining after heat treatment
- Thread-rolling machine (ABELE)
Milling
- 4-axis and 5-axis CNC milling centres (HERMLE C600U, C32) with a working range of 600 x 450 x 450
- Vertical machining centres (H&K, EMCO) with a working range of 600 x 300 x 300
- CNC milling machines (DECKEL)
- Universal milling machines, some with multi-spindle heads (DECKEL, THIEL, HERMLE)
- Thread-cutting machines
Grinding
- CNC external round grinding machines for up to Ø 60 x 500 (STUDER S20, S21, S31 with eccentric, thread and internal grinding equipment)
- Profile external round grinding machines with measurement control up to Ø 60 x 500 (SCHAUDT, MSO, STUDER)
- Centreless external round grinding machines up to Ø 60 (SCHUMACHER, HERMINGHAUSEN)
- Internal round grinding machines up to Ø 40 (JUNG)
- CNC flat grinding machines with a working range of 650 x 400 (JUNG, ABA)
- Straightening machines
Precision machining
- CNC horizontal honing machines up to Ø 60 x 250 (SUNNEN)
- Single-wheel flat lapping machine (JOISTEN & KETTENBAUM)
- Vibration super-finishing systems
- Centrifugal force super-finishing system
- Blasting/peening systems
Heat treatment
- Batch furnaces
- Air convection furnaces
Tool making, prototype building
- Universal machine tools
- Tool grinding machines (DECKEL)
- Precision coordinate drilling rig (FEHLMANN)
Assembly
- Universal assembly workplaces
- Riveting machines
- Assembly stations
- Soldering stations
- Hydraulic test benches
Component cleaning
- Program-controlled washing unit (HÖSEL) with combined cleaning (aqueous and organic) in a low-particulate version
- Multi-stage ultrasonic immersion system with hot-air drying
- Individual ultrasound baths
Air-conditioned test centre
- Optical and tactile 3D metrology machines (ZEISS, TESA, MAHR)
- CNC form metrology systems (REMOG-FAG FMS 4210, Hommel Etamic Roundscan 555 HR)
- Contourograph (MAHR)
- Digital microscope (KEYENCE VHX-500FD)
- Laser micrometer (ZYGO)
- Metrology microscopes (LEITZ, ZEISS, SCHNEIDER GARANT)
- Profile projectors
- Stereo microscopes
- Endoscopes
- Hardness testing equipment for Rockwell, Vickers, Brinell and Shore
- Surface roughness metrology devices (PERTHEN, HOMMEL, MAHR)
- Layer thickness metrology devices
- Pneumatic internal and external metrology devices
- Incremental probe (HEIDENHAIN)
- X-ray fluorescence analyser
We employ the services of skilled sub-contractors to enable us to offer all other production processes, special processes, in particular heat treatment and surface treatments. We audit these sub-contractors on a regular basis, and/or some are incorporated in our quality management system.